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E38 (1994-2001) E32 (1986-1994)
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  • BMW 7 Series
  • E38
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  • Mechanical gearbox
  • Manual Transmission and Clutch Specifications

Manual Transmission and Clutch Specifications (BMW 7 Series E38)

            0

Clutch

End runout of disc spring relative to pressure plate, mm 0.6
Minimum thickness of friction linings of the driven disk (from the surface of the lining to the closing head of the rivet), mm 1.0


Manual transmission

Type and volume of transmission oil cm. Specifications to the Head Vehicle settings and routine maintenance
Temperature of heating of the manual transmission housing during installation of bearings, °C 80
Axial clearance of the output/input/intermediate shaft bearing of the manual transmission, mm
  • Manual transmission 240/5, 260/5(6), 265/5(6)
0÷0.09//0÷0.09//0.1÷0.2
  • Manual transmission 280/5
0÷0.09//0÷0.09//no data
  • Manual transmission GS6-37BZ/DZ
0.15÷0.19//no data//no data
  • Manual transmission S5D-200G, S5D-250G
0÷0.09//0÷0.04//no data
  • Manual transmission S5D-310Z, S6S-420G, S6S-560G
0÷0.09//no data//no data
  • Manual transmission ZF-S5-16
0÷0.09//1.1÷1.3//no data

Radial runout of output shaft journal, mm

  • Manual transmission except GS6-37BZ/DZ
no more than 0.07
  • Manual transmission GS6-37BZ/DZ
0.15
Radial//end runout of output shaft flange, mm
Manual transmission except GS6-37BZ/DZ no more than 0.07//0.1
Manual transmission GS6-37BZ/DZ 0.15//0.15
Distance between synchronizer locking ring and clutch housing (new parts//permissible wear), mm
  • Manual transmission 240/5, 260/5(6), 265/5(6), 280/5, ZF-S5-16
    • Forward motion transmission
1.0÷1.3//0.8
    • Reverse gear
0.5÷0.6//0.4
  • Manual transmission GS6-37BZ/DZ
    • Gears 1/2
1.3÷2.05//1.0
    • Gears 3/4
0.8÷1.4//0.7
    • Gears 5/6
0.95÷1.5//0.75
    • Reverse gear
0.55÷1.25//0.5
  • Manual transmission S5D 200G, S5D 250G
    • Gears 1/2
1.3÷2.1//0.8
    • 3rd gear
1.11.5//0.8
    • Transmissions 4/5
0.9÷1.5//0.8
    • Reverse gear
1.1÷1.7//0.5
  • Manual transmission S5D 310Z
    • Gears 1/2
1.1÷1.6//0.8
    • 3rd and 4/5 gears
0.95÷1.35//0.8
    • Transmissions 4/5
0.9÷1.5//0.8
    • Reverse gear
0.7÷1.15//0.5
  • Manual transmission S6S 420G, S6S 560G
    • Forward motion transmission
no data//0.8
    • Reverse gear
no data//0.5


Tightening force of threaded connections, Nm

Clutch basket to flywheel mounting bolts
  • M8x8.8
25
  • M8x10.9
34
Fasteners for hydraulic clutch line couplings 17
Clutch Master Cylinder Mount to Support Bracket 22
Clutch Master Cylinder Fitting Bolt 22
Clutch Master Cylinder to Pedal Assembly 10
Fastening the clutch slave cylinder to the clutch housing or manual transmission housing 22
Fastening rubber-metal hinges of manual transmission bearings to the subframe cross beam 42
Fastening of the cross beam for mounting the manual transmission to the body (thread M10//M8) 42//21
Fastening the support bracket to the manual transmission 21
Fastening the bearing bracket of the manual transmission to the gearbox 38
Fastening the manual transmission mounting cushion to the manual transmission support bracket/cross beam 21
Fastening the manual transmission to the engine (thread M6//M8//M10//M12)
  • Hexagon head bolts
9//25//49//74
  • Torx Head Bolts
9//22//43//72
Fastening the rear cover of the engine crankcase to the manual transmission crankcase 22
Fastening the front cover of the engine crankcase with a guide bushing to the manual transmission crankcase
  • M8x22
18
  • M8x30
25
  • M6
10
Sealing Flange Bearing Cap Fastener 10.5
Fastening the reverse gear axle to the intermediate part of the crankcase 49
Fastening the plate for mounting the reverse gear axle to the intermediate part of the crankcase 25
Gearbox shield fastener 8


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БМВ E38: Mechanical gearbox
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General information about manual transmission
Removal and installation of manual transmission
Removal and installation gear shift drive components
Overhaul of the gearbox


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BMW E38 (1994-2001) 
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  • Transmission
  • Clutch
  • Mechanical gearbox
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  • Cardan and drive shafts
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BMW E32 (1986-1994) 
  • General information
  • Care and maintenance
  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Injection system (petrol)
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  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Cardan gear
  • Rear axle and shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Body elements
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