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E46 (1998-2006) E46 (1998-2006, petrol) E36 (1990-2000) E30 (1982-1994) E21 (1975-1983)
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Assembly of gearbox shafts (BMW 3 Series E21)

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Measure the width of the guide ribs of the gear shift forks, which should be within 5±0.1 mm.

Check for excessive wear on the synchronizer locking rings: if the axial clearance between the end face of the locking ring and the end face of the synchronizer ring gear is less than 0.8 mm, the rings must be replaced (for new blocking rings this gap is 1.0 mm).

Partially assemble the secondary shaft in the reverse order of disassembly, first pressing the 2nd gear onto the shaft, and lastly the reverse gear.

Install the adjusting ring on the secondary shaft and press the speedometer drive pinion onto it until it stops. Measure the secondary shaft axial clearance, which should be within 0-0.09 mm. If it deviates from the norm, achieve the proper size by selecting the thickness of the adjusting ring.

Install the adjusting ring on the secondary shaft and press the speedometer drive pinion onto it…


Turn the secondary shaft over and press the parts onto it in the reverse order of disassembly, while it is necessary to select an adjusting ring installed on the bearing of such a thickness as to ensure a tight fit of the parts.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article verified: Polikarpov Saveliy

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БМВ E21: 4-speed manual gearbox
Next articles

Shaft parts of a four-speed gearbox produced since August 1977
Shaft details of four-speed gearbox produced before August 1977
Disassembling the gearbox shafts
Disassembling the gearbox
Removal and installation the gearbox
Assembling the intermediate shaft
Gearbox assembly
Gear Selection and Shift Mechanism and Gear Shift Control Mechanism…


Similar articles on other types of BMW cars:
Gearbox assembly BMW 5 Series E12 (1972-1981)
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Manual gearbox (GS 6 — 37 bz) assembly BMW X3 E83 (2003-2010)
Changing the oil in the front axle gearbox BMW X5 E53 (1999-2006)
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