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E83 (2003-2010)
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  • Removal and installation the clutch master cylinder

Removal and installation the clutch master cylinder (BMW X3 E83)

            0

Note: After completing the work, bleed the clutch hydraulic system.


1. Remove the pedal mechanism cover.

2. Pump out the brake fluid to the level of the clutch hydraulic drive supply line (1).


2. Pump out the brake fluid to the level of the clutch hydraulic drive supply line (1).

Note: The device used for this purpose must be used exclusively for pumping out brake fluid.


3. Disconnect the supply line (1) from the tank.

4. Press out the pin (1) from the clutch pedal using a short screwdriver.


4. Press out the pin (1) from the clutch pedal using a short screwdriver.

Note:


Note:
  • The pin has a flat surface (1).
  • When installed, this surface should face upwards.
  • Install the pin with this surface facing up. Turn the pin slightly so that the surface is fixed.
  • Press the pin until the lock (2) clicks into place.


5. Remove the screws.


5. Remove the screws.



Tightening torque: 8 Nm.

6. Use a screwdriver (2) to remove the bracket (1).


6. Use a screwdriver (2) to remove the bracket (1).

Note: Avoid contact with brake fluid on the mat.


7. Disconnect the hydraulic line from the clutch master cylinder.

8. Disconnect the line (1) from the clutch master cylinder and remove the master cylinder.


8. Disconnect the line (1) from the clutch master cylinder and remove the master cylinder.

Caution: Do not pull the supply line completely into the passenger compartment.


9. Remove the gear shift mechanism part (1) from the clutch master cylinder (2) using a screwdriver.


9. Remove the gear shift mechanism part (1) from the clutch master cylinder (2) using a screwdriver.



10. Unlock the connector (3) and disconnect the connector (4) from the gearshift mechanism part (1).

Note:
  • The gear shift mechanism part has protection against incorrect installation.
  • When installed, the gear shift mechanism part should lock into place with an audible click.


11. Installation should be carried out in the reverse order of removal, taking into account the above notes.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article verified: Polikarpov Saveliy

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БМВ E83: Clutch
Next articles

Removal and installation the clutch assembly
Bleeding the clutch hydraulic drive
Clutch — equipment and tools


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