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E46 (1998-2006) E46 (1998-2006, petrol) E36 (1990-2000) E30 (1982-1994) E21 (1975-1983)
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  • BMW 3 Series
  • E21
  • 4-cylinder engine
  • Engine repair
  • Disassembling the engine

Disassembling the engine (BMW 3 Series E21)

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Place the washed and cleaned engine on a rotating stand for disassembly.

Remove the cylinder head as described above.

Remove the protective cover and exhaust manifold. Remove the generator and starter.

Remove the water pump assembly (see subsection "Cooling system").

Remove the flywheel ring gear protective cover and lock the flywheel from turning with a locking device.

Remove the crankshaft pulley by unscrewing its mounting nut.

Remove the lower timing cover.

Remove the camshaft drive chain, making a timing mark on the front side of the chain with paint. Remove the chain guide shoe and tensioner shoe.

Unscrew the bolts securing the clutch housing to the flywheel and remove it together with the pressure plate. This will release the driven clutch plate, pay attention to its position: the protruding part of the hub is directed towards the pressure plate.

Remove the flywheel.

Remove the crankshaft rear oil seal holder, then press out the oil seal itself.

Drain the engine oil. Turn the engine upside down and remove the oil pan.

Remove the oil pump.

Check the markings on the connecting rod caps and main bearings (the covers are counted from the camshaft drive side) and label them if necessary.

Loosen the connecting rod bolt nuts, remove the connecting rod caps and lower connecting rod bearing shells and put them in order.

Carefully remove the pistons and connecting rods through the cylinders and place them next to the corresponding connecting rod caps and connecting rod bearing shells.

Remove the main bearing caps together with the lower shells. Remove the crankshaft from the bearing seats. Remove the upper main bearing shells and put them in order.

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Article verified: Polikarpov Saveliy

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БМВ E21: Engine repair
Next articles

Crank mechanism parts
Cylinder Block Parts
Removal and installation the engine
Installing the cylinder head
Cylinder head assembly
Disassembling the connecting rod and piston group
Checking the technical condition of connecting rod and piston group…
Installing the crankshaft
Replacing the centering bearing with grooves of the primary shaft of…
Replacing the needle bearing


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BMW E46 (1998-2006) 
  • General information
  • Manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Power system (gasoline)
  • Injection system (gasoline)
  • Fuel system (diesel)
  • Exhaust system
  • Ignition system
  • Charge and launch systems
  • Transmission
  • Car gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Suspension front and rear
  • Steering
  • Body
  • Body care and repair
  • Exterior
  • Interior
  • Electrical equipment
  • Troubleshooting
  • Lighting and signaling
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
BMW E46 (1998-2006, petrol) 
  • General information
  • Manual
  • Repair on the road
  • Weekly checks
  • Maintenance
  • Troubleshooting
  • Power unit
  • 4 cylinder engines
  • 6 cylinder engines
  • Engine overhaul
  • Cooling and heating
  • Fuel and exhaust system
  • Starting and charging system
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and drive shafts
  • Chassis
  • Brake system
  • Wheel suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
BMW E36 (1990-2000) 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Ignition system
  • Supply system
  • Fuel injection system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Front and rear axle
  • Chassis
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Heating system
  • Equipment and devices
  • Power devices
  • Electrical circuits
BMW E30 (1982-1994) 
  • Power unit
  • M10/M20 engine
  • M40 engine
  • Ignition system
  • Lubrication system
  • Cooling system
  • Supply system
  • Fuel injection
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Front axle
  • Rear axle
  • Chassis
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Heating system
  • Equipment and devices
  • Electrical circuits
BMW E21 (1975-1983) 
  • General information
  • Specifications
  • Operation and maintenance
  • 4-cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • 6-cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch
  • 4-speed manual gearbox
  • 5-speed manual gearbox
  • Automatic gearbox
  • Cardan and rear axle
  • Chassis
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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