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E39 (1995-2003) E34 (1988-1996) E28 (1981-1988) E12 (1972-1981)
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  • Engine Removal Methods and Precautions

Engine Removal Methods and Precautions (BMW 5 Series E28)

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If the decision is made to remove the engine for a major or overhaul, there are some preliminary steps that should be taken.

It is extremely important to choose a suitable place for work. You will need an appropriate work area and a place to store the car. If a workshop or garage is not available, then at the very least a level, clean asphalt or concrete area will do.

Cleaning the engine bay and engine before you begin removal will help keep your tools clean and organized.

You will also need an engine winch or A-frame. Make sure the equipment can support the weight of the engine and its attachments. Safety is paramount given the potential dangers involved in removing the engine from the vehicle.

Plan the work in advance. Before you begin, prepare or purchase all the necessary tools and equipment. The equipment needed for safe and relatively easy engine removal and installation includes: (in addition to the winch), include a heavy-duty roller jack, full sets of open-end wrenches and sockets as listed at the beginning of the manual, wooden blocks and enough rags and detergent to clean up spilled oil, coolant and fuel. If you need to hire an engine winch, make sure you are prepared for it and have done all the work that can be done without it. This will save time and money.

Be prepared for the car to be out of service for some time. Some work that cannot be done independently without special equipment will need to be entrusted to a mechanical workshop. These companies are often busy with work, so it is advisable to consult with them before removing the engine to accurately determine the time required to restore or repair components that require it.



Always use extreme caution when removing and installing an engine. Careless actions can result in injury. Plan ahead, take your time, and this job, although large, can be completed successfully.

The air conditioning system is under high pressure. Do not loosen any connections or remove any components until the system has been discharged by a qualified technician. Always wear safety glasses when disconnecting air conditioning system connectors.


When removing the M40 engine, it is important not to hold it upside down for more than 10 minutes, as oil may leak from the hydraulic tappets. This will make the hydraulic tappets inoperative and the engine may fail when starting.

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БМВ E28: Engine overhaul
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Checking the compression ratio
General information about engine overhaul
Removal and installation the engine
Engine Overhaul Options
The procedure for disassembling the engine during major repairs
Disassembling the cylinder head
Cleaning and checking the condition of the cylinder head and…


Similar articles on other types of BMW cars:
Engine Removal — Methods and Precautions BMW 3 Series E46 (1998-2006, petrol)
Removal and installation the engine BMW 3 Series E21 (1975-1983)
Engine Removal — Methods and Precautions BMW 7 Series E32 (1986-1994)
Removal and installation the engine BMW 7 Series E38 (1994-2001)
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BMW E39 (1995-2003) 
  • General information
  • Governing bodies
  • Manual
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
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  • Exhaust system
  • Transmission
  • Clutch
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  • Rear axle
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  • Wheels and tires
  • Body
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  • Heating system
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Windscreen wipers
  • Electrical circuits
BMW E34 (1988-1996) 
  • General information
  • Manual
  • Maintenance
  • Power unit
  • Engine repair
  • Ignition system
  • Engine lubrication system
  • Cooling system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front and rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Heating system
  • Equipment and devices
  • Power devices
  • Electrical circuits
BMW E28 (1981-1988) 
  • General information
  • Manual
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Supply system
  • Ignition system
  • Control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Transmission line
  • Chassis
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body
  • Body elements
  • Car care and painting
  • Electrical equipment
  • Heater and air conditioner
  • Equipment and devices
  • Starter and generator
  • Electrical circuits
BMW E12 (1972-1981) 
  • General information
  • Operation and maintenance
  • Specifications
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ecotronic power supply system
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch
  • Gearbox BMW 242/4
  • Gearbox Getrag 262/8
  • Gearbox Getrag 265/6
  • Automatic gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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