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E38 (1994-2001) E32 (1986-1994)
  • Home
  • BMW 7 Series
  • E38
  • Transmission
  • Clutch
  • Removal and installation the clutch

Removal and installation the clutch (BMW 7 Series E38)

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1. Remove the manual transmission (see section Removal and installation of manual transmission).

1. Remove the manual transmission (see section Removal and installation of manual transmission).


2. Lock the flywheel from turning using special tool No.11 2 070 (for engines M60, M62 and M73) or No.11 2 170 (for other engines).

2. Lock the flywheel from turning using special tool No.11 2 070 (for engines M60, M62 and M73) or…


3. Loosen the bolts crosswise by 1 turn until the force is removed from the clutch pressure spring. Remove the clutch basket and driven disk.

4. Clean the flywheel and clutch pressure plate from dirt and check them for wear and damage. Replace the flywheel or clutch pressure plate if necessary.

5. Check the ease of movement and absence of beating of the front bearing of the manual transmission input shaft and replace the bearing if necessary.

6. Check the flywheel mounting bolts for oil leaks. Replace the bolts if necessary.



7. Check the driven clutch disc for damage and rust on the splines; replace the driven disc if necessary.

Contaminated with foreign substances (oil, cleaning agent, etc.) driven disks must be replaced.


Contaminated with foreign substances (oil, cleaning agent, etc.) driven disks must be replaced.


8. Check the clutch driven disc for wear. To do this, measure the protrusion of the friction lining on the rivets for its fastening, each time at the closing head (A). The clutch driven disc should be replaced if the protrusion of the lining at the closing head less than 1 mm. Install the driven clutch disc on the pre-cleaned input shaft of the manual transmission and make sure that the disc moves easily on the shaft.

9. Installation is carried out in the reverse order. The driven clutch disc requires careful handling: do not touch the surfaces of the friction linings, install the driven disc correctly, in accordance with the marks "Motorseite" (engine side) and "Getriebeseite" (rCPP side). Center the clutch slave disc using tool No.21 2 130 (for 5-speed manual transmission) or No.21 2 120 (for 5-speed manual transmission).

10. When installing the clutch basket, screw in the bolts by hand and tighten them in a cross pattern by 1 turn each time to the required force.

[The original article is located on: bmwman]

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article verified: Polikarpov Saveliy

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Previous articles
БМВ E38: Clutch
Next articles

General information about the clutch
Replacing the release bearing and clutch release fork
Replacing the clutch master cylinder
Replacing the slave cylinder
Removal and installation the clutch pedal


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Removal and installation the clutch BMW X5 E53 (1999-2006)
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BMW E38 (1994-2001) 
  • General information
  • Introduction to guide
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  • Exhaust system
  • Ignition and control systems
  • Charge and launch systems
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and drive shafts
  • Chassis
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  • Rear suspension
  • Steering
  • Body
  • Exterior
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  • Equipment and devices
  • Lighting
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BMW E32 (1986-1994) 
  • General information
  • Care and maintenance
  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Injection system (petrol)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Cardan gear
  • Rear axle and shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Body elements
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