Withdrawal
Remove the bolt from each hinge (loops) using a 10 mm socket and a nut with a universal joint.
Press the fastener off your finger to the side.
Knock out the finger with the punch upwards, if necessary, holding the door latch with a hammer.
Pull the door out of its hinges and place it on a suitable stand (arrow). The stand must be adjusted so that the wires from the door wiring harness are not under tension.
Attention: Do not damage the paint on the door and on the front of the body, for which, if necessary, stick a protective tape.
Unscrew the bolts of the frame mounting the plug (arrows) and then remove the plug.
Pull out the brace (top arrow), to disconnect the plug.
Installation
Connect the plug for electrical consumers and insert the fastening bracket. Insert the plug into the door pillar, bolt the mounting frame.
1 — a bolt with a six-sided head;
2 - upper loop on the body;
3 - loop finger;
4 - upper hinge on the door with a support sleeve;
5 - adjusting washer;
6 - fastening washer.
Insert the door into the hinges at the top and bottom - this requires an assistant. The door is guided by a finger (3). By inserting shims into the hinges, the door can be re-adjusted if necessary. When installing the old door, adjustment of the door is usually not necessary.
Screw into the hinges one bolt at a time.
Drive in the door latch pin with a hammer and secure it with a clip.
Close the door and check if the gap between the door and the body is even, if necessary unscrew the door hinge bolts and adjust the door height using the upper hinge.
Attention: When installing a new door, distance washers are placed under the hinges to move the door out or in.
Attention: Adjust the door only together with all its parts, such as glass lifter, glass, etc., since the fit of the door depends on its weight. To adjust, remove the door seals. If both the front and rear doors have been removed, adjust the rear door first and then the front door.
Loosen the bolt (1) lock pin on the B-pillar with a TORX screwdriver and loosen the bolt (2) just enough to allow the latch to move.
Attention: latch depth adjustment (3) do not change.
Raise the door handle and hold it in this position. Close the door to adjust the height and angle of the latch.
Attention: To better guide the latch of the lock, the workshop inserts an adjusting device into the door lock. If the fixture is not used, it may cause the door latch to move.
Carefully open the door and tighten the bolts to 30 Nm.
Attention: The door can stand in the front part no more than 1 mm inward, and in the rear part no more than 1 mm.
A worn lock latch needs to be replaced.
Removal and installation of the door lock
Withdrawal
Close the glass of the front door, open other windows.
Disconnect the negative cable from the battery. The battery is located in the trunk behind the right side trim.
Isolate the battery negative terminal to avoid accidental electrical contact.
Remove facing of a door.
Disconnect the orange side airbag connector. Unscrew the side airbag mounting bolts and place the side airbag cover up, for example, in the trunk.
Remove the outside door handle.
Gently pull off the sponge (foam plastic) lining at the rear of the door opening, fold it forward and secure it in this position with adhesive tape (1).
Disconnect and remove the plug of the central door locking actuator.
Unhook the cable nipple in the cladding (1) and the core of the cable from the door lock (3).
Disconnect the plug of the central locking microswitch.
Detach the inner door handle cable from the door frame.
Loosen the door lock screws and pull the lock down.
Installation
Check if the protrusion for the drive is (forks) down in the middle.
Insert the lock into the door. At the same time, the drive (1) for plug (leash) insert the door lock up into the fork (2) lock cylinder.
Fasten the lock to the door with three screws.
Attach the plug to the central locking actuator and secure it.
Connect the plug for the microswitch.
Attach the sheathed cable nipple and cable core to the door lock.
Attach the inner door handle cable to the door frame.
Carefully stick the foam (spongy) lining on the door cutout.
Attention: The cladding must not be damaged, otherwise it will be pulled into the car. The adhesive layer must be intact around the entire circumference, if necessary, restore it with double-sided adhesive tape.
Install the outside door handle.
Install the side airbag to the door frame and secure it with bolts. Connect the orange side airbag connector.
Install the inner door trim.
Install the negative wire to the battery.
Check the operation of the central door lock.
Removal and installation of the external door handle
Withdrawal
Make your own suitable wire hook. To do this, bend a wire with a diameter of 2 mm at a right angle at a distance X = 5 mm.
Insert a wire hook through the mounting hole on the end of the door into the lug of the striker plate.
Move the locking plate hook forward as far as it will go. Lift the striker plate mounting bar with a screwdriver over the lug of the mounting. In this position, move the locking plate forward with a hook until the recesses in the locking plate of the outer door handle are released. The figure shows the position of the striker plate with the outside door handle removed.
Lift the outside door handle at the bottom and pull it diagonally down.
Installation
Insert and press the outside door handle.
Pull lock plate (2) wire hook back until the fastening bar snaps into place.
Raise the outer handle and check its operation.
If removed, install the inner door trim.
Insert the shield into the end of the door. At the same time, install the outer part, and then press the middle part.
Removal and installation of the door lock cylinder
Withdrawal
Remove the door lock.
Loosen the screws with a screwdriver and remove the fastening of the outer door handle with the lock cylinder.
Installation
Install the outer door handle mounting with the lock cylinder and close it with screws.
Install the door lock.
Removal and installation of the executive engine / microswitch of the central lock
Withdrawal
lift constipation (1) screwdriver and pull off the actuator (2) up from the door lock.
Loosen the screws (arrows).
Remove mounting plate (1) and microswitch (2).
Installation
Mount the mounting plate and microswitch, fix with screws.
Slide and latch the actuator onto the door lock.
Install the door lock.
Removal, installation and adjustment of door glass
Withdrawal
Pull up the outer strip of the glass channel, starting from the back.
Remove facing of a door.
Attention: For vehicles with a side airbag, disconnect the negative wire from the battery and remove the side airbag.
Carefully pull off the foam lining in the rear area of the door recess, fold it forward so that the lower adjustment screws are released, and secure it in this position with adhesive tape (1).
Loosen clamping screws (arrows).
Slightly tilt the glass forward and pull it back and up.
Installation
Insert the door glass into the clamping strip.
Insert key switch. If necessary, connect the negative wire to the battery.
Raise the glass with the switch so that there is a gap of about 10 mm.
Adjust the position of the glass to obtain the following clearances: A=5.4 mm, B=10 mm. To do this, with the jaws open, move the glass in the longitudinal direction or raise the rear jaws so that the glass is parallel to the door frame. In this position, tighten the clamping bolts to 10 Nm.
Pull the plug from the glass lift control rocker switch. If necessary, disconnect the negative wire from the battery.
Install the door trim. If so, install a side airbag.
Insert the glass channel strip so that it rests snugly against the edge of the door at the back.
Removal and installation of an electric window regulator
Withdrawal
Remove door glass.
Disconnect the plug from the power window motor.
Pull off the guide (1).
Mark the position of the bolts (arrows), for which circle the heads of the bolts with a felt-tip pen.
Loosen the bottom three bolts (arrows).
Loosen the top three screws (arrows).
Take out the power window (1) assembled.
Installation
Insert the window regulator into the drive hinges and lightly loosen all the bolts.
Tighten the bolts (1) And (2) torque 10 Nm.
Insert the door glass into the clamping jaws (arrows) window regulator and adjust the position of the glass.
Lower the glass all the way down.
Tighten the bolts (3) And (4) torque 10 Nm. Close the glass all the way.
Tighten the bolts (5) And (6) torque 10 Nm.
Put on the guide.
Install the inner door trim.