Withdrawal
Use a 10 mm wrench to unscrew the bolt with the hinge bushing on each hinge.
Pry out retaining clip -2- with a screwdriver.
Knock out pin -3- upwards with a punch, if necessary supporting the door brake with a hammer.
Pull the door out of its hinges and place it on a suitable stand. The height of the stand must be such that the wires from the cable harness are not pulled.
Attention: Do not damage the paint on the door and the front wall Cover with adhesive tape for protection.
Unscrew connector frame -arrows-. Then pull out the connector.
Raise clip -upper arrow-. In this case, the detachable connection is disconnected.
Installation
Connect the connectors of electrical consumers and insert the retainer bracket. Insert the connector into the door pillar, screw the connector frame.
1. Bolt
2. Hinge on body side upper
3. Finger loop
4. Top hinge on the door side with support sleeve
5. Washer
6. Lock washer
Insert the door into the upper and lower hinges, this requires an assistant. The door is started with a bolt -3-. The door can be refitted by moving the hinges in the slots or lining the washers into the hinges. When installing the same door, fitting is usually not required.
Screw a bolt into each loop.
Drive in the door brake pin with a hammer and secure it with the retaining clip.
Close the door and check if the clearance between the door and the body is even, loosen the door hinge bolts if necessary and adjust the door height with the upper bolts.
Release the locking pin on the B-pillar and move it so that the door is flush with the body, a difference of 1 mm is allowed. Replace worn locking wedges first. Tighten the bolts to 25 Nm.
Note: For worn hinges (the door has increased play in the hinges) in a special workshop, new support sleeves can be pressed into the hinges. The hinge part with the support sleeve is located on the door on the upper hinge, and on the body on the lower hinge.