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E53 (1999-2006)
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  • Replacing the air conditioner evaporator

Replacing the air conditioner evaporator (BMW X5 E53)

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Attention! When removing, avoid deformation of the evaporator radiator fins. If necessary, clean and straighten them using plate feeler gauges.


The design of the evaporator is shown in Figure 17.41.

The design of the evaporator is shown in Figure 17.41.


The air conditioning system evaporator must be removed in the following order. The air conditioning control unit is removed. Release the clamps (1, Fig. 17.42) and remove the middle nozzle (2) for heating the glass.

The air conditioning system evaporator must be removed in the following order. The air conditioning…


Disconnect the SS (1, Fig. 17.43) switch. Release the fan limit switch (2) from the clamps and remove it in the direction indicated by the arrow from the guide (3).

Disconnect the SS (1, Fig. 17.43) switch. Release the fan limit switch (2) from the clamps and…


Remove the bolts (1, Fig. 17.44), unscrew the holder (2). Pull the safety valve (3) in the direction indicated by the arrow out of the flange (5) and remove it from the housing (4).



Remove the bolts (1, Fig. 17.44), unscrew the holder (2). Pull the safety valve (3) in the…


Release the clamps (1, Fig. 17.45), loosen the screws (2) and remove the fan housing (3) assembly in the direction indicated by the arrow. Loosen the screws and remove the bottom of the fan housing.

Release the clamps (1, Fig. 17.45), loosen the screws (2) and remove the fan housing (3) assembly…


Release the clamps (1, Fig. 17.46) on the fan housing.

Release the clamps (1, Fig. 17.46) on the fan housing.


Remove the bolt (1, Fig. 17.47) and release the clamps (2) of the fan housing. Pull both halves (4) of the fan housing in different directions and push the flange (6) in the direction indicated by the arrow out of the hole in the housing. Release the temperature sensor holder (5) from the clamps and remove it in the direction indicated by the arrow from the evaporator (3). Remove the evaporator in the direction indicated by the arrow from the fan housing.



Remove the bolt (1, Fig. 17.47) and release the clamps (2) of the fan housing. Pull both halves (4)…


The installation of the air conditioning system evaporator should be carried out in the reverse order, while it is necessary to pay attention to the sufficiency of the length of the temperature sensor wires inside the housing and the correct position of both halves (4) of the housing and the flange for installing the safety valve. Replace the sealing rings of the safety valve.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article verified: Zhuravleva Isolda

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Previous articles
БМВ E53: Heater and air conditioner
Next articles

Replacing the heater coolant valve
Replacing the air conditioning compressor
Replacing the additional pump of the cabin heating system
Replacing the air conditioning control unit
Replacing the control unit
Replacing the air conditioner condenser cassette
Replacing the air conditioner fan
Replacing the air conditioner condenser
Replacing the cabin ventilation system microfilter


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