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E39 (1995-2003) E34 (1988-1996) E28 (1981-1988) E12 (1972-1981)
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  • Supply system
  • Removal and installation the fuel tank

Removal and installation the fuel tank (BMW 5 Series E28)

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General view of the fuel tank on later models

General view of the fuel tank on later models


1. To relieve pressure inside the fuel tank, remove the filler cap.

2. On fuel injected models, relieve fuel system pressure.

3. Disconnect the negative battery cable.

Remember that fuel is a highly flammable liquid - take special precautions when working with fuel system components. Do not smoke or go near open flames. Also, do not service the system in a garage equipped with natural gas heaters and a pilot torch. Wear safety glasses and keep a working fire extinguisher handy when performing work. If fuel accidentally comes into contact with exposed areas of the body, wash it off immediately with plenty of water.


To prevent large amounts of fuel from leaking, make sure the tank is nearly empty before performing this procedure (if possible).


If your vehicle's radio has an anti-theft system, make sure you know the correct activation code before disconnecting the battery. Before disconnecting the wire, refer to Section Anti-theft audio system and instrument cluster language.


If a message in another language appears on the instrument cluster display after connecting the battery, refer to Section 1 for the language setting procedure Anti-theft audio system and instrument cluster language.




If a message in another language appears on the instrument cluster display after connecting the…


4. Unscrew the drain plug of the fuel tank and drain the fuel into a suitable container. If there is no plug, you can drain the fuel using a siphon (but not with the mouth), otherwise the fuel will have to be drained when removing the tank.

5. Disconnect the fuel pump/fuel level sensor assembly electrical connector (if applied) and disconnect the fuel supply, fuel return and vapor vent hoses (see section Removal and installation the fuel pump, intermediate pump and fuel level sensor). If applicable, remove the rear seat to gain access.

6. When replacing fuel hoses, also use only original materials.

7. Remove the fuel tank protection.

8. Disconnect the fuel filler neck and ventilation hose.

9. Raise the vehicle and support it on stands. On some models it is necessary to remove the exhaust system and driveshaft.

10. Place a roller jack under the tank.

11. To protect the tank, place a block of wood between the jack base and the fuel tank.

11. To protect the tank, place a block of wood between the jack base and the fuel tank.


12. Remove the mounting bolts from the corners of the fuel tank (one is indicated by an arrow)...



12. Remove the mounting bolts from the corners of the fuel tank (one is indicated by an arrow)...


...and unscrew the mounting plate bolts. Rotate the plates down so that they come out of the tank.

13. Lower the tank until you can see the top and make sure everything is disconnected. Lower the tank completely and remove it from under the car.

14. Installation is the reverse of removal.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article verified: Zhuravleva Isolda

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Previous articles
БМВ E28: Supply system
Next articles

Repair and replacement of fuel lines and connectors
Removal and installation the fuel pump, intermediate pump and fuel…
Checking fuel pressure/fuel pump
Relieving pressure in the fuel injection system
General information about the power supply system
General information about cleaning and repairing the fuel tank
Removal and installation the air cleaner
Checking, adjusting and replacing the accelerator cable
General information about the carburetor
Removal and installation the carburetor


Similar articles on other types of BMW cars:
Fuel system expansion tank — removal and installation BMW 3 Series E46 (1998-2006, petrol)
Removal and installation, checking of the fuel tank ventilation valve BMW 3 Series E36 (1990-2000)
Removal and installation the fuel tank BMW 7 Series E38 (1994-2001)
Expansion tank — removal and installation BMW 7 Series E32 (1986-1994)
Removal and installation the fuel tank BMW X3 E83 (2003-2010)
Removal the fuel tank BMW X5 E53 (1999-2006)
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BMW E39 (1995-2003) 
  • General information
  • Governing bodies
  • Manual
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Front axle
  • Rear axle
  • Chassis
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Interior
  • Exterior
  • Heating system
  • Electrical equipment
  • Equipment and devices
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  • Windscreen wipers
  • Electrical circuits
BMW E34 (1988-1996) 
  • General information
  • Manual
  • Maintenance
  • Power unit
  • Engine repair
  • Ignition system
  • Engine lubrication system
  • Cooling system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front and rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Heating system
  • Equipment and devices
  • Power devices
  • Electrical circuits
BMW E28 (1981-1988) 
  • General information
  • Manual
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Supply system
  • Ignition system
  • Control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Transmission line
  • Chassis
  • Steering
  • Front suspension
  • Rear suspension
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BMW E12 (1972-1981) 
  • General information
  • Operation and maintenance
  • Specifications
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ecotronic power supply system
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch
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  • Cardan gear
  • Rear axle
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  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Electrical equipment
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  • Electrical circuits
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