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E38 (1994-2001) E32 (1986-1994)
  • Home
  • BMW 7 Series
  • E38
  • Power unit
  • M57 engine (diesel)
  • Removal and installation the upper section of the oil pan

Removal and installation the upper section of the oil pan (BMW 7 Series E38)

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1. Drain the engine oil (see chapter Vehicle settings and routine maintenance). Remove the crankcase guard.

2. Set the steering wheel to the straight-ahead position.

3. Remove the upper engine cover and radiator cover.

3. Remove the upper engine cover and radiator cover.


4. Loosen the bolts (1) and remove the hose in the direction indicated by the arrow.

When installing, lubricate the working edges of the hose sealing rings with a thin layer of petroleum jelly.


When installing, lubricate the working edges of the hose sealing rings with a thin layer of…


5. Unscrew the bolts (1) and remove the air duct (2).

5. Unscrew the bolts (1) and remove the air duct (2).


6. Remove the corrugated hose.



6. Remove the corrugated hose.


7. Loosen the nut on the right and left engine mount brackets.

Nut on left engine mount bracket

Nut on left engine mount bracket


Nut on left engine mount bracket


8. Unscrew the bolt (1) on the oil filter housing and remove the guide (2) of the engine oil level dipstick.

When installing, replace the guide O-ring.


9. Using a special lift, hang the engine by lifting it up no more, than 10 mm.



9. Using a special lift, hang the engine by lifting it up no more, than 10 mm.


10. Unscrew the bolts (1) on the left and right sides of the vehicle and remove the axle shields (2).

10. Unscrew the bolts (1) on the left and right sides of the vehicle and remove the axle shields…


11. Remove the rivets (1) on both sides of the vehicle, remove the trim panels (2) of the front axle, unscrew the bolts (3) and press the trim panel (4) down slightly.

11. Remove the rivets (1) on both sides of the vehicle, remove the trim panels (2) of the front…


12. On both sides of the vehicle, unscrew the bolts (1) and remove the left and right lower covers (2) of the front bumper.



12. On both sides of the vehicle, unscrew the bolts (1) and remove the left and right lower covers…


13. On both sides of the vehicle, unscrew the bolts (1) and remove the covers (2).

13. On both sides of the vehicle, unscrew the bolts (1) and remove the covers (2).


14. Unscrew the bolts (1) and remove the stiffener (2) from the left and right sides of the vehicle.

14. Unscrew the bolts (1) and remove the stiffener (2) from the left and right sides of the vehicle.


15. Disconnect the connector (1) of the level sensor and release the wire from the holder (2).

15. Disconnect the connector (1) of the level sensor and release the wire from the holder (2).


16. Unscrew the bolts (1) and remove the heat shield (2).



16. Unscrew the bolts (1) and remove the heat shield (2).


17. Press the latches (1) and open the cover (2).

17. Press the latches (1) and open the cover (2).


18. Disconnect the connector.

18. Disconnect the connector.


19. Press the power steering cooling hose (2) towards the cooling circuit, press the black retaining ring (1) back and hold it in this position. Disconnect the hose (2) and collect the leaked oil.

When installing, check and replace the sealing ring if necessary.




When installing, check and replace the sealing ring if necessary.


20. Loosen the nut (1), separate the AT oil lines from the engine crankcase, disconnect the vacuum hose (2) from the T-shaped connector. Disconnect the connector from the oil level sensor.

21. Unscrew the hinge on the steering gear (see chapter Suspension and steering).

To avoid damage to the coil spring in the steering column, it must be centered after completion of the work.


22. Support the front axle beam using a hydraulic lift, remove the front axle beam mounting bolts and carefully lower it as far as possible.

23. Remove the drive belt together with its tensioner (see section Replacing drive belts and their tensioners).

23. Remove the drive belt together with its tensioner (see section Replacing drive belts and their…


24. Remove the bolts securing the upper section of the oil pan.

24. Remove the bolts securing the upper section of the oil pan.


25. Remove the bolts between the transmission and the upper oil pan section, as well as the rear bolts securing the upper oil pan section.

26. Remove the oil pan forward.

If necessary, carefully move the AT oil lines to the side.


27. Remove the upper section gasket of the oil pan and clean the mating surfaces.

27. Remove the upper section gasket of the oil pan and clean the mating surfaces.


28. Apply a 3mm thick and 2mm wide layer of Drei-Bond 1209 sealant to the joint areas.

Do not lubricate the gasket with oil.


27. Install the upper section of the oil pan with a new sealing gasket. Screw in all the bolts until the heads touch, and then tighten all the bolts in a crisscross pattern.

Note the different tightening forces for the M6 and M8 bolts.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article verified: Polikarpov Saveliy

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Previous articles
БМВ E38: M57 engine (diesel)
Next articles

Removal and installation of cylinder heads, camshafts and their…
Removal and installation the timing belt cover
Replacing crankshaft seals
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Replacing drive belts and their tensioners


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BMW E38 (1994-2001) 
  • General information
  • Introduction to guide
  • Manual
  • Maintenance
  • Power unit
  • Engine M60/1, M60/2 (petrol)
  • M62 engine (petrol)
  • M57 engine (diesel)
  • M67 engine (diesel)
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Exhaust system
  • Ignition and control systems
  • Charge and launch systems
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and drive shafts
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Lighting
  • Heating and air conditioning
  • Electrical circuits
BMW E32 (1986-1994) 
  • General information
  • Care and maintenance
  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Injection system (petrol)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Cardan gear
  • Rear axle and shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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