Engine block
bolts (M10) engine main bearing caps (replace the bolts, wash them, do not wash off the coating of the bolts, and lubricate with engine oil) – 20 Nm + 70°.
Elements of fastening of covers of radical bearings (bolts, threaded bushings and dowel pins), replace bolts:
- bolt (M8) - 20 Nm + 45°;
- bushing - 10 Nm.
Rigidity liner (stretching):
- M8 - 22 Nm:
- M10 - 43 Nm.
Coolant drain plug in cylinder block:
- M14x1.5 - 25 N·m;
- screw plug (M18x1.0) main lubrication channel - 10 Nm;
Oil nozzle in the cylinder block:
- M6 - 10 Nm;
- M8x1.0 - 12 Nm.
Cylinder head
Cylinder head cover:
- all M6 - 10 Nm;
- all M7 - 15 Nm.
bolts (M10) cylinder head mounting (replace the bolts, wash them, do not wash off the coating of the bolts) – 30 Nm + 80°+ 80°.
Oil pan
Oil drain plug:
- M12x1.5 - 25 Nm;
- M18x1.5 - 30 N·m;
- M22x1.5 - 60 Nm.
Oil sump to cylinder block:
- M6 (8.8) - 10 Nm;
- M6 (10.9) - 12 Nm;
- M8 (8.8) - 22 Nm.
Bottom of oil sump to top of oil sump (replace bolts with sealant*):
- M6 (8.8) - 10 Nm;
- M8 (8.8) - 22 Nm;
- M6 (10.9) * - 12 Nm;
Timing cover
Timing block and its upper and lower covers;
- M6 - 10 Nm;
- M7 - 15 Nm;
- M8 - 22 Nm;
- M10 - 47 Nm.
Crankshaft with support
The gear wheel of the speed sensor of the KSUD to the crankshaft, replace the bolts:
- M5 (10.9) - 13 Nm;
- M5 (8.8) - 5.5 Nm.
Flywheel
Flywheel to crankshaft (replace the bolts, lubricate the threads with engine oil):
- with manual transmission - 105 N·m;
- with automatic transmission - 120 N·m.
Connecting rod with bearings
Replace connecting rod bolts, wash and lubricate with engine oil - 5.0 Nm + 20 Nm + 80°.
Vibration damper
Pulley/vibration damper to hub:
- M8 - 22.0 N·m;
Vibration damper to crankshaft, center bolt (M18x1.5) Replace bolt - 100 Nm + 60°+ 60°+ 30°.
Camshaft
Camshaft bearing cap:
- M6 - 10 Nm;
- M7 - 14 Nm;
- M8 - 20 Nm.
Sprocket to camshaft flange (M6) - 15 Nm.
cap nut (M22x1.5) chain tensioner - 40 Nm.
Chain tensioner plunger cylinder (M26x1.5) - 50 Nm.
Chain guide to cylinder block (M6/M7) - 14 Nm.
Stud in the camshaft (M7) - 20 Nm.
Nut on a hairpin of a camshaft (M6) - 10 Nm.
Valve opening phase change system, vanos
hollow bolt (M14x1.5) actuating unit - 32 Nm.
screw plug (M22x1.5) actuating unit - 50 Nm.
Fitting Bolt (M6, left-hand thread) tensioner plunger into the splined shaft - 10 Nm.
Solenoid valve (M27x1.5) to the adapter - 25 Nm.
Exhaust camshaft sprocket to shaft (left-hand thread, M12x1.5) - 125 Nm.
Actuating unit to the intake camshaft (left-hand thread, M12x1.5) - 110 Nm.
screw (M18x1.5, left-hand thread) fastening the gear wheel of the intake camshaft position sensor - 40 Nm.
Lubrication system
Oil pump to crankcase (M8) - 23 Nm.
Oil pump cover (M6) - 10 Nm.
Sprocket to oil pump:
- M6 - 10 Nm;
- M10 - 45 Nm.
- M10x1.0 - 25 Nm.
Full flow oil filter (lid):
- M8 - 22 Nm;
- M10 - 33 Nm;
- M12 - 33 Nm.
Oil filter housing and pipelines to the crankcase;
- M8 - 22 Nm;
- M20x1.5 - 40 Nm.
Oil return channel to the oil filter and the upper part of the oil sump (hollow bolt, M14x1.5) - 30 Nm.
Oil line for lubrication of bearing beds and camshaft cams (M6) - 10 Nm.
Camshaft lobe oil line to cylinder head (hollow bolt):
- M5 - 5 Nm;
- M18x1.0 - 10 Nm.
Oil drain channel from the oil separator of the crankcase ventilation system to the top of the oil sump (hollow bolt, M12x1.5) - 25 Nm.
Oil cooler lines to oil filter housing (M8) - 22 Nm.
Cooling system
Coolant pump to crankcase:
- M6 - 10 Nm;
- M7 - 15 Nm;
- M8 - 22 Nm.
Fan drive clutch to coolant pump (union nut with left-hand thread) - 40 Nm.
thermostat housing (M6) - 10 Nm.
bleed valve (M8) - 8.0 Nm.
Pipeline
Inlet pipeline (air manifold) to the cylinder head:
- M6 - 10 Nm;
- M7 - 15 Nm;
- M8 - 22 Nm.
Sound-absorbing casing to the bracket (M6) - 8.0 Nm.
Exhaust pipe
Exhaust pipe (collector) to the cylinder head, lubricate the threaded connections with paste «Molykote-HSC»:
- M6 - 10 Nm;
- M7 - 15 Nm;
- M8 - 23 Nm.
Exhaust oxygen sensor (M18x1.5) - 50 Nm.
Ignition system
Spark plug:
- M12x1.25 - 23±3 N·m;
- M14x1.25 - 30±3 N·m.
ECU of the ignition system - 2.5 Nm.
Knock sensor - 20 Nm.
Crankshaft speed sensor and its position at TDC of the first cylinder, bolt (M6) to be replaced - 10 Nm.
Control electronics compartment cover - 4.4 Nm.
Generator
Wires to the generator:
- contact D+, M6 - 7.0 Nm;
- contact B +, M8 - 13 Nm.
Alternator pulley - 45 Nm.
Alternator pulley with water cooling jacket - 80 Nm.
Rear clamp - 3.5 Nm.
Cylindrical wire retainer bolt - 3.5 Nm.
Voltage regulator:
- M4 - 2.0 N·m;
- M5 - 4.0 Nm.
Starter
Fastening the starter to the gearbox housing - 47 N·m.
Support bracket for starter (M5) - 5.0 Nm.
Support bracket to crankcase - 47 Nm.
Starter wires:
- M5 - 5.0 Nm.
- M6 - 7.0 Nm.
- M8 - 13 Nm.
Heat shield for starter (M6) - 6.0 Nm.
Wiring harness and engine electrical equipment
Conclusion «pluses» AB to the contact on the inlet pipeline (M8) - 15 Nm.
Oil pressure and oil temperature sensors - 27 Nm.
Coolant temperature sensor - 16 Nm.
Air temperature sensor - 13 Nm.
Fuel supply system
Fuel tank to the body on the tie-down band:
- bolt (M8) - 23 Nm;
- screw (M8) - 19 Nm.
Fuel gauge sensor - 2.0 Nm.
Retaining ring for the fuel gauge sensor - 35 Nm.
Drain plug in the fuel tank - 25 Nm.
AL to fuel pump (M5) - 1.6 Nm.
Hose clamps:
- All (10 - 16 mm) - 2.0 Nm;
- All (18 - 33 mm) - 3.0 Nm;
- All (37 - 43 mm) - 4.0 Nm.
Expansion tank to the body - 3.5 Nm.
Accelerator pedal module to the body - 19 Nm.
Cooling system
Coolant Hose Clamps (32 - 48 mm) - 2.5 Nm.
Screw for removing air from the cooling system - 8.0 Nm.
Level sensor in the expansion tank - 3.0 Nm.
Radiator to body (M6) - 10 Nm.
Radiator drain plug - 2.5 N·m;
Automatic transmission oil cooler to the body - 14 Nm.
Pipelines to the automatic transmission oil cooler - 25 Nm.
Oil cooler pipe brackets - 6.0 Nm.
union nut (M18x1.5) oil pipe fitting to automatic transmission and radiator - 20 N·m.
hollow bolt (M16x1.5) oil pipeline - 37 N·m.
Exhaust system
muffler clamp (M8) - 15 Nm.
Additional silencer for intermediate silencer (M8) - 30 Nm.
Activated carbon filter to the body (M6) - 9.0 Nm.
Engine Mount
Engine mount bracket to engine - 38 Nm.