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E46 (1998-2006) E46 (1998-2006, petrol) E36 (1990-2000) E30 (1982-1994) E21 (1975-1983)
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  • Pistons and connecting rods — removal

Pistons and connecting rods — removal (BMW 3 Series E46)

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Caution! On engines with piston cooling oil jets, be careful not to damage the jets when removing the pistons. The manufacturer recommends adjusting the position of the jets using BMW 117 330 tools after removing and installing the pistons with connecting rods (m43TU engine) or 119,370 (n42 engine).


1. From a 4-cylinder engine, remove the cylinder head, oil pan and balance shaft housing as shown in chapter 2A.

2. For a 6-cylinder engine, remove the cylinder head, oil pan and oil pump as shown in chapter 2B.

3. Remove the oil separator (if there is one) from the bottom of the engine crankcase (Fig. 9.3).

3. Remove the oil separator (if there is one) from the bottom of the engine crankcase (Fig. 9.3).


4. If there is a protruding belt on top of the cylinder bores, indicating cylinder wear, it is recommended to remove it with a reamer or scraper to avoid damaging the pistons during disassembly.

5. Check whether the connecting rods and lower head caps are marked. Both the connecting rods and lower head caps should be numbered, starting from the front end, i.e. from the camshaft drive chain. If there is no such marking, apply it yourself with digital stamps or a center punch on the machined surfaces of the connecting rods and lower heads (Fig. 9.5).



5. Check whether the connecting rods and lower head caps are marked. Both the connecting rods and…


6. Turn the crankshaft so that pistons No.1 and 4 (4-cylinder engine) or 1 and 6 (6-cylinder engine) reached bottom dead center (BDC).

7. Unscrew the bolts securing the lower head cover of connecting rod N5 1. Remove the cover and take out the lower bearing shell (Fig. 9.7). If the bearing shells are not to be replaced, tie the shell to the cover.

7. Unscrew the bolts securing the lower head cover of connecting rod N5 1. Remove the cover and…


8. Using the hammer handle, push the piston up and pull it out from the top of the cylinder. Remove the upper bearing from the connecting rod and tie it to the connecting rod. Be careful when doing this - do not damage the oil nozzle in the cylinder.

9. Screw the lower head cover onto the connecting rod to store them as a set.

10. In the same way, remove the piston with the connecting rod from the 4th (or from the 6th) cylinder.

11. Turn the crankshaft so that the remaining pistons are in BDC one by one, and remove the pistons with connecting rods in the same way.

(The original text can be read on the website «BMWMan.ru»)

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БМВ E46: Engine overhaul
Next articles

Cylinder head — assembly
Cylinder head and valve mechanism — cleaning and checking the…
Cylinder head — disassembly
Engine Repair — Disassembly Sequence
Engine — removal and installation
Crankshaft — Removal
Cylinder block/crankcase — cleaning and condition check
Pistons and connecting rods — condition check
Crankshaft — Checking the condition
Main and connecting rod bearings — checking condition


Similar articles on other types of BMW cars:
Removal pistons/connecting rods BMW 5 Series E28 (1981-1988)
Removal and installation steering rods BMW 5 Series E34 (1988-1996)
Pistons and connecting rods — removal BMW 7 Series E32 (1986-1994)
Removal and installation steering rods, steering knuckle and pendulum… BMW 7 Series E38 (1994-2001)
Pistons — removal and installation BMW X3 E83 (2003-2010)
Pistons and connecting rods — design description BMW X5 E53 (1999-2006)
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BMW E46 (1998-2006) 
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BMW E46 (1998-2006, petrol) 
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BMW E30 (1982-1994) 
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BMW E21 (1975-1983) 
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