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E38 (1994-2001) E32 (1986-1994)
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  • BMW 7 Series
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  • Fuel system (petrol)
  • Removal and installation the throttle body, replacing its gasket

Removal and installation the throttle body, replacing its gasket (BMW 7 Series E38)

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Table of contents: ASC T Throttle Body M52 Models ↓ M52 Model Throttle Body Gasket ↓ Throttle body models M52TU ↓ ASC T throttle body for M60 and M62…↓ Throttle body models M60 and M62 ↓ Throttle body models M73 ↓

ASC T Throttle Body M52 Models



ASC T Throttle Body M52 Models


1. Disconnect the connectors.

When installing, connect the PCV hose to the suction hose.


When installing, connect the PCV hose to the suction hose.


2. Disconnect the throttle cable.

When installing the cable, the gap should be 0.5÷1 mm.


When installing the cable, the gap should be 0.5÷1 mm.


3. Check the condition of the sealing ring (1) and replace it if necessary.

3. Check the condition of the sealing ring (1) and replace it if necessary.


4. Loosen the clamp (1), unscrew the bolts (2).



4. Loosen the clamp (1), unscrew the bolts (2).


5. Loosen the throttle body bracket mounting bolts and remove the bracket.

6. Installation is carried out in reverse order.

M52 Model Throttle Body Gasket



1. Remove the air flow meter (see section Removal and installation the air cleaner housing).

2. Remove the ASC T-system throttle body.

2. Remove the ASC T-system throttle body.


3. Disconnect the throttle cable. Disconnect and block the throttle heating hoses.

At the same time, a small amount of coolant leaks out.


At the same time, a small amount of coolant leaks out.


4. Remove the bolts and the throttle body with the seal. Replace the gasket.



5. Installation is performed in the reverse order. Check the coolant level and correct it if necessary.

Throttle body models M52TU



1. Disconnect the negative cable from the battery.

2. Remove the air cleaner housing.

3. Remove the air flow meter (see section Removal and installation the air cleaner housing).

3. Remove the air flow meter (see section Removal and installation the air cleaner housing).


4. Pull the cable out of the holder (1) with an upward movement and unhook it from the throttle actuator mechanism.

When installing, adjust the throttle cable.


When installing, adjust the throttle cable.


5. Loosen the clamps (1). Disconnect the pipe from the throttle body and IAC valve.

5. Loosen the clamps (1). Disconnect the pipe from the throttle body and IAC valve.


5. Loosen the clamps (1). Disconnect the pipe from the throttle body and IAC valve.


6. Disconnect the connectors of the resonance valve (1) and IAC valve (2), as well as the D/V pressure (1) and temperature (2) of the engine oil.



6. Disconnect the connectors of the resonance valve (1) and IAC valve (2), as well as the D/V…


7. Remove the wiring box mounting bolts.

7. Remove the wiring box mounting bolts.


8. Release the fuel lines and the oil level sensor wire from the holder (1) on the engine oil dipstick guide tube. Disconnect the oil drain line (2) from the guide tube, unscrew the bolt (3) and remove the engine oil dipstick guide tube.

When installing, replace the guide tube sealing ring.


When installing, replace the guide tube sealing ring.


9. Move the wiring box (1) to the side and disconnect the connector (2) from the throttle body. Unscrew the bolts (3) and remove the throttle body.



10. Installation is carried out in reverse order. Please note the following points:
  • Replace the throttle body sealing ring;
  • Before connecting, secure the connector to the throttle body. To do this, hold the connector plug body and turn the locking ring on it clockwise (looking from the free end of the fork), so that the locking pin clicks into place. There is a hole between the protrusions on the fork body, through which the red locking pin should be visible when properly locked;
  • When connecting the connector, the white arrow mark on the plug body must match the arrow on the throttle body. Connect the connector, turn the locking ring clockwise (looking from the side where the wiring is connected to the plug);
  • If the throttle valve was removed for replacement due to a fault, the initial correction values should be re-programmed into the ECM using diagnostic equipment.

ASC T throttle body for M60 and M62 models



1. Turn off the ignition.

1. Turn off the ignition.


2. Disconnect the hose (1). Loosen the clamp (2) and remove the protective cover.

2. Disconnect the hose (1). Loosen the clamp (2) and remove the protective cover.


3. Disconnect the connector.



3. Disconnect the connector.


4. Hang up the throttle cable.

When installing, adjust the throttle cable so that it does not sag.


When installing, adjust the throttle cable so that it does not sag.


5. Remove the bolts (1-3) and remove the throttle body.

6. Installation is carried out in reverse order.

Replace the throttle body gasket when installing.


Throttle body models M60 and M62



1. Turn off the ignition.

2. Remove the top cover of the engine compartment.

Models with IAC valve



Models with IAC valve


1. Disconnect the connector on the IAC valve and the throttle potentiometer.

1. Disconnect the connector on the IAC valve and the throttle potentiometer.


2. Press the brackets (1), loosen the clamp (2) (if it is installed) and disconnect the hose. Disconnect the connector (3). On M62 engine models, disconnect the IAT sensor wiring connector.

2. Press the brackets (1), loosen the clamp (2) (if it is installed) and disconnect the hose.…


3. Loosen the clamps (1 and 2) and remove the air intake hoses together with the upper section of the air cleaner housing.

3. Loosen the clamps (1 and 2) and remove the air intake hoses together with the upper section of…


4. Remove the throttle control cables (1 and 2) (gas and cruise control pedals).

When installing, the gas pedal cable should not have free play, and the free play of the cruise control cable should be 1÷2 mm.


When installing, the gas pedal cable should not have free play, and the free play of the cruise…


5. Disconnect the vacuum hose from the throttle body.

5. Disconnect the vacuum hose from the throttle body.


6. Remove the bolts (1-6) and remove the throttle body.

7. Installation is carried out in the reverse order. Replace the throttle body gasket.

Models without IAC valve



Models without IAC valve


1. Disconnect the connector (1), disconnect the vacuum lines (4) and remove the suction pipe (3) with the upper section (2) of the air cleaner housing.

1. Disconnect the connector (1), disconnect the vacuum lines (4) and remove the suction pipe (3)…


2. Disconnect the connector (1), remove the sealing ring (3), which may still be in place. Unscrew the screws (2) and remove the throttle body.

3. Installation is carried out in the reverse order. If necessary, replace the throttle body gasket.

Throttle body models M73



1. Disconnect the negative cable from the battery. Turn off the ignition.

2. Remove the top engine cover.

Throttle body of cylinders No.7-12



Throttle body of cylinders No.7-12


1. Disconnect the hose from the throttle body. Disconnect the connector (1), unscrew the bolts and remove the bracket securing the positive battery terminal in the engine compartment.

Replace the gasket when installing.


Replace the gasket when installing.


2. Loosen the clamp (1) and remove the hose. Disconnect the hose (2). If so equipped, remove the additional air supply valve.

When installing, replace the fuel hose to the EVAP valve and the mounting clamp.


Throttle body for cylinders No.1-6



Throttle body for cylinders No.1-6


1. Disconnect the hose from the throttle body. Disconnect the connector (1) and unscrew the mounting bolts.

Replace the gasket when installing.


Replace the gasket when installing.


2. Loosen the clamp (1) and disconnect the hose. If so equipped, remove the additional air valve.

When installing, replace the fuel hose to the EVAP valve and the mounting clamp.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article verified: Polikarpov Saveliy

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Previous articles
БМВ E38: Fuel system (petrol)
Next articles

Removal and installation the pipe between the air flow meter and the…
Removal and installation the air cleaner housing
Operating principles of the gasoline engine control system
General information and safety precautions
Fuel and exhaust system specifications
Removal and installation the IAC valve
Removal and installation of fuel distribution line and injectors
Replacing the fuel pressure regulator
Removal and installation the fuel pump
Removal and installation fuel level sensors


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BMW E38 (1994-2001) 
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BMW E32 (1986-1994) 
  • General information
  • Care and maintenance
  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
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  • Ignition system
  • Supply system
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