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E53 (1999-2006)
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  • Replacing the master brake cylinder

Replacing the master brake cylinder (BMW X5 E53)

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The design of the master brake cylinder is shown in Figure 11.44. The master brake cylinder must be removed in the following order. Remove the shield in the trunk and disconnect the jumper connecting the "ground" and "–" terminal of the battery from the body. Remove the heater partition in the engine compartment and the expansion tank.

The design of the master brake cylinder is shown in Figure 11.44. The master brake cylinder must be…


Disconnect the "+" terminal of the battery from the partition in the engine compartment, on the left, and insulate it. Release the hood locking device drive cable from the clamps. Remove the wiring harness from the partition by moving it upwards (arrows, Fig. 11.45), unscrew the nuts (1).

Disconnect the «+» terminal of the battery from the partition in the engine compartment, on the…


Unscrew the screws (1, Fig. 11.46), remove the rubber hinges (2) of the windshield wiper and remove the partition by moving it upwards (arrows).



Unscrew the screws (1, Fig. 11.46), remove the rubber hinges (2) of the windshield wiper and remove…


Disconnect the brake lines from the master cylinder (arrows, Fig. 11.47).

Disconnect the brake lines from the master cylinder (arrows, Fig. 11.47).


Remove the lid (1, Fig. 11.48) pipe terminals and disconnect the vacuum hose (3) from the brake booster.

Remove the lid (1, Fig. 11.48) pipe terminals and disconnect the vacuum hose (3) from the brake…


Loosen the two self-locking fastening nuts (3, see Fig. 11.51) and remove the master cylinder from the brake booster (1).

Loosen the two self-locking fastening nuts (3, see Fig. 11.51) and remove the master cylinder from…


The installation of the brake master cylinder should be carried out in the reverse order, while it is necessary to replace the O-ring (2) of the circular cross-section at the rear of the master cylinder on the mating surface with the vacuum booster.



Starting the master brake cylinder (2, Fig. 11.49) into the brake booster (1), make sure that the booster rod is in the same plane as the rod of the master brake cylinder (2).

Starting the master brake cylinder (2, Fig. 11.49) into the brake booster (1), make sure that the…


Install new self-locking nuts for the brake master cylinder and tighten them to 26 N·m (2.6 kgf·m). Tighten the nuts on the pipe fittings to 14 N·m (1.4 kgf·m).

Attention! At the end of the work it is necessary to bleed the brake system.


Repair of the main brake cylinder consists of replacing it as a whole in case of malfunction. The only element subject to replacement are the bushings of the brake fluid compensation tank.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article verified: Zhuravleva Isolda

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Previous articles
БМВ E53: Brake system
Next articles

Replacement of the expansion tank
Replacing both handbrake cables
Replacing the parking brake pads
Removal and installation the parking brake lever
Adjusting the parking brake
Checking the brake booster
Replacing the vacuum booster
Replacing brake lines
Replacing brake hoses
Replacing the check valve and vacuum booster hose


Similar articles on other types of BMW cars:
Brake Master Cylinder — Removal and Installation BMW 3 Series E21 (1975-1983)
Removal and installation the cylinder head / replacing the sealing… BMW 3 Series E46 (1998-2006)
Brake Master Cylinder Parts and Vacuum Booster BMW 5 Series E12 (1972-1981)
Removal and installation the master brake cylinder BMW 5 Series E28 (1981-1988)
Replacing the clutch master cylinder BMW 7 Series E38 (1994-2001)
Replacing brake fluid BMW 7 Series E32 (1986-1994)
Brake system hydraulic master cylinder reservoir BMW X3 E83 (2003-2010)
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